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Paper Machine CD Profiler Conversion

The purpose of this project was to eliminate the "black box" computer controlling the moisture and caliper cross dimensional (CD) profile on two paper machines. The profile control was implemented in the plant’s standard control system, consisting of a PLC and DCS combination.

Conversions of this type are infrequently done, so this was approached as an R&D type of project. Control was moved to the PLC/DCS on a system by system basis, with a backwards migration path always provided. Once the conversion of one paper machine was successfully proven, the second machine was converted over on a single three day outage.

Benefits from this project have been:

All CD profiler control components are now standard mill stock.
Configuration and tuning of the CD profilers can be done by plant technicians with no special training.
Maintenance costs were significantly reduced.
The ease of operation and flexibility of the system has led to operations implementing a large "wish list" of items that were not possible before.

Call Parker, Messana & Associates today for information on how you can bring your CD or MD controls into your mill control system.

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Last modified: September 10, 2003